Proven reliability: ROITECH SW tape
The ROITECH SW one-piece frame belt ensures stable operation under heavy load conditions and makes conveyor operation more predictable. The practice of use in gold mining has shown an increase in the service life of the belt by more than 3 times.
In standard tapes widely used in the market, even a small tear can quickly spread along the entire length. In the ROITECH SW all-woven cage belt, the load is redistributed between the threads in such a way that tearing does not usually occur, and in some cases is limited to a section a few meters long.
Gold mining enterprise: 3-fold increase in mileage
At one of the gold mines , the ROITECH SW belt was operated in conditions when heavy and sharp metal objects (excavator bucket teeth, pieces of rebar, etc.) regularly fell on it along with the ore from the bunker. The service life of previous solutions from another manufacturer averaged 2-3 months, while the length of longitudinal breaks of the tape could reach 250 meters.
After the implementation of ROITECH SW , the service life of the tape in the problem area increased by more than 3 times – up to 9 months. At the same time, the belt was replaced in accordance with the regulations, while maintaining its operating characteristics.
The design behind the result
The ROITECH SW tape has a one-piece woven construction with a monolithic cord. A special type of weaving, the absence of local pinching of threads and an additional belt provide even load distribution and resistance to longitudinal tearing.
In the event of a belt breakdown, the metal object is fixed between the cross beams of the conveyor, which leads to an increase in the resistance to movement: the load on the drive and the current level increase. When the specified parameters are reached, the protection system reacts normally, ensuring that the conveyor stops under controlled conditions.
As a result, the impact is limited to the local area, and the situation remains manageable.
Repair and refurbishment
Areas up to 2-3 meters long are usually restored with repair patches. If necessary, a separate fragment can be cut and reconnected the ribbon.
These are standard operations that can be performed without a long line stop.
Pilot testing as a way to test the solution in real conditions
If it is important to assess the result before a large-scale purchase, the solution can be tested in the format of pilot tests. The ROITECH conveyor belt is installed in the most loaded area and is tested under real operating conditions.
Based on the results, you can assess the actual resource and make a decision based on real data.
Who is the solution suitable for?
The ROITECH SW conveyor belt is designed for heavy-duty applications where standard solutions are not effective enough. Its design features make the conveyor operation more stable, reduce the risk of unscheduled conveyor stops, and increase the productivity of the production line.
On request, the tape can be manufactured taking into account the requirements for heat resistance, flammability and frost resistance.
ROITECH conveyor solutions are used in industries with severe operating conditions: gold mining, iron ore and coal industry, non-ferrous metallurgy, diamond mining. The equipment is designed taking into account the high abrasiveness of materials, shock loads, dust and temperature effects.
The ROITECH portfolio includes:
- conveyor components (rollers, drums, roller supports);
- conveyor belts (rubber-cord, rubber-fabric, chevron and others);
- Loading accessories , cleaning and centering systems .
The solutions can be used both separately and as part of complex systems selected for specific operating conditions.
For more information, please contact info@roitech.com
